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The three-axial milling machine with ChPU of an industrial series: Beaver 25AVLT8 – KAZSTANEX (KAZSTANEKS), TOO | all.biz
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The three-axial milling machine with ChPU of an industrial series: Beaver 25AVLT8

The three-axial milling machine with ChPU of an industrial series: Beaver 25AVLT8

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Technical characteristics
  • BrandKazstanex
  • Country of manufactureKazakhstan
Description
The three-axial milling machine with ChPU of an industrial series: Beaver 25AVLT8
Processing zone: X - 1260 Y - 2500 Z - 300 Power of a spindle: 9 kW rotation Frequency: 0 - 24 000 rpm Change of the tool: Weight submachine gun: 1600 kg

APPOINTMENT:

It is intended for high-quality milling and engraving of products, both in 2 planes, and in 3-dimensional space (3D processing).

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TYPES OF THE PROCESSED MATERIALS:

Wood of soft and strong breeds - a chipboard, DVP, MDF-composite materials ("Alucobond", "Dibond") - any polystyrenes (including PVC and polystyrenes with polycarbonate) - getinaks-an artificial stone - color metal - acrylic glass and plexiglas - model plastic.

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SCOPE:

FURNITURE PRODUCTION:

Simple and difficult facades (including with an art carving) - overlays for furniture - elements of exclusive furniture with a difficult carving.

FINISHING OF INTERIORS:

Elements of fireplaces and billiard tables - bas-reliefs - candelabrums - ladders - a plinth and many other things, all this with a carving of any complexity.

FINISHING OF EXTERIORS:

Figured platbands on windows and doors with a through carving - decorative elements for decoration of wooden houses and baths - rail-posts from a board for finishing of verandahs and arbors - fencings, etc.

EXCLUSIVE PRODUCTS:

Frames for mirrors - a panel - images of people and animals - souvenir production - caskets - written sets - hours and so on.

MODEL PRODUCTION:

Production the master of models - molding models - prototypes of products - forms for vacuum molding - stamps and a cliche from various materials, including: aluminum, brass, bronze, "CEBATOOL" and model plastic.

ADVERTISING PRODUCTION:

Curvilinear cutting of sheet plastics - PVC - acryle and other materials - Cutting of letters of logos, supports, emblems, etc.

PRODUCTION OF DOORS:

Milling of curvilinear cuts in filenchaty doors under glass and a panel - production of panels, including exclusive with a deep art carving - incrustation of doors inserts from valuable breeds of a tree - an overlay for iron doors, etc. - production of exclusive doors from valuable breeds of wood.

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SCHEME OF PROCESSING:

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THE RECEIVED PRODUCTS:

"2D - PROCESSING"

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"3D-OBRABOTKA"

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DESIGN FEATURES:

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ALL-WELDED MASSIVE Staninavypolnena from profiles of rectangular section that provides high degree of rigidity of a design of the machine, resistance to static and dynamic loadings, absorbs vibrations during the work. High geometrical precision of the milled platforms under guides is reached at the expense of a technological capability of processing of beds for one installation on the metalworking centers with ChPU. It gives the chance to receive guaranteed high precision and quality when processing preparations of any sizes.

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The UPDATED DESIGN of SUPPORT of the PORTAL Is increased the basic basic platform, and now it has "-T" - a figurative form with two additional fixing bolts (now openings there were six instead of four). During these changes rigidity of a portal considerably increased, and also resistance to deformations grew by 70%.

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The COMBINED VACUUM TABLE With "-T" - - PAZAMIRABOCHY a table of the machine represents synthesis of a vacuum table and aluminum table with "-T" - - grooves. The big course on an axis "-Z" - - 300 mm allows to use as well special equipment (suckers, templates, etc.). All this gives the maximum flexibility and the amplest opportunities at the choice of a way of fixing of preparation. The vacuum table is broken into four zones for convenience of fixing of preparations of various dimensions. All models of Beaver machines about a possibility of vacuum fastening of preparations have a special design of a table which allows to fix preparation, both by means of vacuum, and by means of mechanical clips. It allows to switch-off the vacuum pump and to save the electric power in case of the processing which is not demanding frequent change of preparations or processing on preparation perimeter.

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PNEUMATIC EMPHASIS FOR BASING of PREPARATIONS the Pneumatic emphasis for basing of preparations allows to simplify considerably work of the operator of the machine since this process is rather labor-consuming and a lot of things depend on the operator on how many precisely he will be able to establish preparation on a working surface of a table. Use of an emphasis allows to increase productivity for 5-15%. An emphasis has a possibility of adjustment and works from a pedal moving forward only at the necessary moment and further coming back to a starting position without preventing work of a spindle.

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HIGH-PRECISION LINEAR GUIDES "-THK" - (JAPAN) due to the increased stability and rigidity provide high precision of movement of a portal, support and high-speed spindle on axes X, Y and Z. High precision of processing and durability of operation of the machine without loss of accuracy is reached. The Beaver company the only company which establishes THK premium class guides on machines of this type.

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The SYSTEM of CARTRIDGE GREASING of GUIDES "-THK-LACS" - (JAPAN) Allows to provide necessary greasing of guides on axes of movement of X, Y, Z, at the same time the amount of lubricant is accurately dosed and is spent in the minimum quantity. This cartridge system allows to lower considerably time for service of the machine and risk of damage of guides due to insufficient or excess amount of lubricant. The self-greased THK bearings are capable to work to 5000 km without service. Excellent protection against dust, especially in production of furniture and a woodworking.

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APRONS FOR PROTECTION NAPRAVLYAYUSHCHIKHIMEYUT a special form and the bend preventing hit of scraps and dust on guides in processing.

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SERVOMOTORS "-PANASONIC" - (JAPAN) Established on each knot for movement on axes X, Y and Z, provide high-precision positioning of a spindle (to 0,01mm) according to the set program at a high speed of movement to 42 m/min. These servomotors well proved as high degree of reliability and stability even during the work in severe working conditions.

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The ELECTROSPINDLE of FIRM "-HSD" - (ITALY) at the expense of the high frequency of rotation (24000 rpm) and the big power (9 kW) provides processing of details from wood of big overall dimensions, and also a chipboard, MDF, plastic, acrylic glass and other materials for production of furniture, doors, elements of ladders and windows, advertizing and souvenir products with high quality. Cooling of the engine compulsory from the fan working irrespective of operating modes of the machine. Allows to use it even in the conditions of the increased temperatures, during the work on low turns, without being afraid of damages because of an overheat. In a spindle the unattended ceramic bearings calculated for work under trying conditions are installed.

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The SENSOR of MEASUREMENT AND CALIBRATION of LENGTH of the TOOL Provides essential saving of time and reduction of an idle time of the machine for the account: - high precision of measurement of length of the tool - - automation of calculation and input of correction on the tool - It results in lack of the mistakes connected with inexact actions of the operator and to decrease in volume of marriage.

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LINEAR SHOP of AUTOMATIC CHANGE of the System of Automatic Change of the Tool TOOL with linear shop on 6(8) cartridges of ISO30 (8 pieces are delivered in a set). The maximum diameter of a shaft of the tool under ER32 grip to 20 mm. This system, unlike drum system of change of the tool has simpler design that provides high degree of reliability.

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TOOL Patronyinstrumentalny cartridges of ISO30 (8 pieces are delivered in a set). The maximum diameter of a shaft of the tool under ER32 grip to 20 mm.

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The CASE of MANAGEMENT the Case of management - the basic element of the machine and depends on its reliability further stable operation of the machine. The rack of ChPU of Beaver machines is equipped with accessories of the leading global manufacturers (Delta, Schneider, Omron, Telemecanique), grouped in the separate block isolated from vibrations, an overheat and other external influences. All components and connections are located on strictly allocated places and have easy access for control and service.

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CONTROL SYSTEM "-SYNTEC" - (TAIWAN) One of the most available and reliable control systems. Still is established even on metalworking machines of some series. Full support 3D - processings, the function "-LookAhead" - an opportunity to edit and create programs directly at the machine, the simple and clear graphic interface of system provide high efficiency and quality of the received production, small time of control and ease in management.

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The CONTROL PANEL the Convenient and ergonomic control panel, is intended for control of the machine in the manual mode. Considerably facilitates work of the operator during setup of the machine, and also reduces risk of damage of the equipment to processing.

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The FREQUENCY CONVERTER of FIRM "-DELTA" - (TAIWAN) Is intended for control of drives where high precision of regulation of speed and wide range of management is required. They provide achievement of the maximum moment on a shaft of the engine and a possibility of a direct control of this moment.

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ELECTROCOMPONENTS are RESISTANT "-SCHNEIDER" - (GERMANY) All responsible electrocomponents of controls of the machine are made by the famous world leader in this branch, the Schneider Electric company.

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INDUSTRIAL SYSTEMS of START Industrial systems of start and switching off of electrical systems of the machine are reliably environmentproofed and have a protection class corresponding to work at the industrial enterprises. Correct work is guaranteed during all service life of the equipment.

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The SYSTEM of COMPULSORY COOLING of the RACK of ChPU System of compulsory cooling in forward and back part of a rack allows all operating components to work in the normal mode, even in the conditions of the increased temperatures.

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2 VACUUM PUMPS "-BECKER" - (GERMANY) the Productive lamellar and rotor oil-free pump of the famous producer ("-Becker" - Germany) provide reliable fixing of details and long service life of the equipment. The vacuum pumps "-Becker" - are used by many leading producers of the equipment such as: Weeke, Biesse, Bacci, Uniteam, Sahos, etc.

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VICE FOR FIXING of the TOOL BOSS of ISO30 Considerably increases speed and simplifies process of replacement of the tool in the tool boss, reducing risks of its damage and falling, and also insufficient effort of a tightening of the tool in a grip.

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PROTECTIVE CABLE LAYERS Provide protection of cables against external damages (protects from mechanical damages when falling dimensional scraps) that increases a resource of operation of the machine and increases safety level on production.

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The SYSTEM of PREPARATION of COMPRESSED AIR Allows to provide necessary quality of compressed air on an entrance to the machine, i.e. to separate moisture which makes negative impact on pneumatic systems of the machine and in general on durability of all equipment.

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CASING FOR CONNECTION of SYSTEM Aspiratsiiustanavlivayetsya on a spindle for further accession to it the dust removal unit with a productivity not less than 1500 m3/hour. Working without system of aspiration it is impossible to delete effectively shaving and dust from a processing zone that negatively affects durability of the equipment. Safety of work on the machine according to the SE standards is ensured.

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ASPIRATION INSTALLATION the Dust removal unit with a productivity of 1500 m3/hour is included in the machine package together with air ducts, a bar holder and an aspiration casing on a spindle. Allows to delete shaving and dust from a processing zone effectively.

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The SOFTWARE is included the software of TYPE3 about an opportunity Into standard equipment of the machine 2D and 3D of processing in English.

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Technical characteristics:

Model

Beaver 25AVLT8

Sizes of a desktop, mm

1320 x 3040

Sizes of a vacuum table, mm

1260 x 2500

Sizes of a zone of processing of X and Y, the greatest, mm

1260 x 2500

Movement of a spindle on axis Z, mm

300

Accuracy of positioning is X, Y, Z

0,01

Thickness of the processed preparations, the greatest, mm

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Table type

Combined, Aluminium with T-grooves

Way of fastening of preparations

Vacuum, Mechanically

Type of the X, Y drive

Gear wheel lath

Drive Z type

Shariko-screw gear

Type of electric motors of movement of a portal, support and spindle

Servomotor

Number of electric motors of movement of a portal, support and spindle, piece.

4

Power of electric motors of movement, kW

 -

The maximum speed of free movement is X, Y, mm/min.

0 - 32000

The maximum speed of movement is X, Y during the processing, mm/min.

0 - 32000

System of change of the tool

Automatic

Landing diameter of the tool, (ER 20 grip), mm

2 - 20

Power of a spindle, kW

9 (HSD, Italy)

Frequency of rotation of a spindle, rpm

0 - 24000

General rated capacity, kW

 -

Tension, In

380

Frequency of current, Hz

50 - 60

Productivity of the vacuum pump, m3/hour

129

Power of the vacuum pump, kW

4

Operating system

NC Studio

Software

Type3

Diameter of a branch pipe of a struzhkopriyemnik, mm

 -

Overall dimensions, mm (length x width x height)

3700 x 1920 x 1870

Net weight, kg

1600

Weight gross, kg

2000

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Technical characteristics:

Model

Beaver 25AVLT8

Sizes of a desktop, mm

1320 x 3040

Sizes of a vacuum table, mm

1260 x 2500

Sizes of a zone of processing of X and Y, the greatest, mm

1260 x 2500

Movement of a spindle on axis Z, mm

300

Accuracy of positioning is X, Y, Z

0,01

Thickness of the processed preparations, the greatest, mm

 -

Table type

Combined, Aluminium with T-grooves

Way of fastening of preparations

Vacuum, Mechanically

Type of the X, Y drive

Gear wheel lath

Drive Z type

Shariko-screw gear

Type of electric motors of movement of a portal, support and spindle

Servomotor

Number of electric motors of movement of a portal, support and spindle, piece.

4

Power of electric motors of movement, kW

 -

The maximum speed of free movement is X, Y, mm/min.

0 - 32000

The maximum speed of movement is X, Y during the processing, mm/min.

0 - 32000

System of change of the tool

Automatic

Landing diameter of the tool, (ER 20 grip), mm

2 - 20

Power of a spindle, kW

9 (HSD, Italy)

Frequency of rotation of a spindle, rpm

0 - 24000

General rated capacity, kW

 -

Tension, In

380

Frequency of current, Hz

50 - 60

Productivity of the vacuum pump, m3/hour

129

Power of the vacuum pump, kW

4

Operating system

NC Studio

Software

Type3

Diameter of a branch pipe of a struzhkopriyemnik, mm

 -

Overall dimensions, mm (length x width x height)

3700 x 1920 x 1870

Net weight, kg

1600

Weight gross, kg

2000

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The three-axial milling machine with ChPU of an industrial series: Beaver 25AVLT8
The three-axial milling machine with ChPU of an industrial series: Beaver 25AVLT8
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