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Stand-alone horizontal tiled machines

Stand-alone horizontal tiled machines

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Technical characteristics
  • Country of manufactureRussia
Description
Stand - alone horizontal tiled machines

 


Devices of the ASMP type are designed for contact freezing of fish, meat and other food products in block forms at fish and meat processing plants, as well as on fishing vessels.

 

The apparatus is a refrigerated press, with a shelf of 2 . . . 9 freezing plates (rack). There is a freezing unit under the rack. Devices are available both with air removal of heat and water. Standard devices are designed for freezing the product in domestic standard blocks - 800x250x60 or in European standard blocks - 485x255x59. Opening (compression) of freezing plates - 92 (64) mm. On request, devices are manufactured for a different block size, with a different opening / compression of the plates.


There are units with one - sided loading / unloading and two - sided ("on the passage"). The existing line of devices operates on the R22 refrigerant, on request and for import, R507a devices are manufactured. A design feature of ASMP freezers with a capacity of 4 . . . 15 t / day is the operation according to the injection refrigerant supply circuit. In this scheme, the injector, due to the forward flow rate, picks up liquid refrigerant from the liquid separator and delivers it to the freezer plates. The injection circuit allows you to leave one throttling device, instead of several (in the Chinese analogs of aggregated horizontal plate devices, one expansion valve is installed on two freezing plates), thereby reducing the cost of the device and achieving uniform distribution of the refrigerant over the plates.
The undoubted advantage of the device is its performance per unit area. The existing models of devices allow freezing the same amount of products on 5.5 m2 as in a chamber with a volume of 65 m3. In this case, the plate apparatus needs the simultaneous receipt of products in the volume of its one - time load, and in the chamber - in full. Horizontal plate freezers allow you to get a frozen block with the correct shape, unattainable with other types of freezing.
It should be noted that the main advantage of the contact method is the minimum time for freezing food. This is achieved through direct contact of the product with the cooled surface. Currently, this method is very widespread and widely used for fish and meat products.
The disadvantages include the presence of additional operations for loading / unloading block forms, their defrosting, knocking out and washing. For maximum performance, at least two people are required to ensure fast loading / unloading.
To date, the range of devices includes devices with a capacity of 350 kg / day - 1500 kg / day - 4 tons / day, 5 tons / day, 6.5 tons / day and 10 tons / day. A prototype of the apparatus with a productivity of 15 tons / day was made. The main characteristics of the devices are presented in table 1.
Apparatus performance. 350 and 1500 tpd work according to the scheme with a thermostatic valve. Devices of higher productivity - according to the injection scheme.
As already mentioned above, the devices are either one - sided loading / unloading or working "on the passage" - loading on one side, unloading on the other. Apparatuses with a capacity of more than 4 tons / day (inclusive) can be equipped with a built - in hydraulic station, which provides the required pressure for pre - pressing the product (up to 55 kgf / cm2).
Apparatus 350 and 1500 tpd are equipped with a device for manual pre - pressing of the product.
On devices supplied to ships, as an option, hot - dip galvanized frames are offered, preventing their corrosion from seawater - water heat exchangers - condenser and evaporator designed for cooling with seawater - storm stops - allowing loading and unloading of products in pumping conditions and preventing the block from falling out - forms.
The main consumers of this type of apparatus are fish processing enterprises of the Far East - Sakhalin and Kamchatka Krai. Therefore, all devices have dimensions that allow their container transportation by rail.
The oldest device for horizontal plate freezing, from which the history of GRAN development began, is the ASMP - 5A device, which operated on two open reciprocating compressors. The compressors were domestic, manufactured by Melitopol. Since their creation in 1991, the design of the aggregate part has changed more than once. Apparatuses were produced on Frascold, Copeland, Bock compressors. As a result, we settled on BITZER compressors made in Germany. The first machines had swing doors, but they were quickly replaced by cheaper and less labor - intensive sliding curtains.
The most popular was the device called ASMP - 8V. This apparatus that freezes 10 tons of products per day after modernization was named ASMP - 10AV. The modernization consisted in changing the design of the plate and metal hoses (done in full analogy with the devices of the DSI company), making changes to the oil cooling system (replacing a simple bypass solenoid valve with an ORV thermostat), introducing

Table 1. Specifications:

 

No.

Designation

Productivity, t

Compressor /


Cooling
capacitors

 

Max.


consumption
cooling
giving
water, m3 / h

 

Availability


built - in
a new
hydro -
stations

 

One - time loading of the device,


kg

 

Number of block molds in the apparatus, pcs.

Nom -


nal -
naya
email
power -
ness,
kW

 

Request


wka
cold
agent,
R22 * * , kg

 

Dimensions of the device,


mm

 

Appliance weight


rata,
kg

 

block from. standard


(11kg)

 

block e.


standard (7.5kg)

 

swelling


mill -
dart

 

Euro -


mill -
dart

 

length

width

height

1

ASMP - 0.35AV - U3

0.35

Spiral /


aerial

 

-

Do not need


struggles

 

44

thirty

4

4

4,3

25

1590

1065

1385

640

2

ASMP - 1,5AB - U3

1.5

Piston /


aerial

 

-

No

176

150

sixteen

20

13.0

40

2280

1510

1880

1650

3

ASMP - 1,5AB - G - U3

there is

2460

1510

1880

1770

4

ASMP - 4A - U3

4

Piston /


water

 

nine

No

528

450

48

60

30.6

40

2170

1470

2100

2600

five

ASMP - 4A - OM5

19.2

6

ASMP - 4A - G - U3

nine

there is

32.1

2720

7

ASMP - 4A - G - OM5

19.2

eight

ASMP - 4AB - U3

Piston /


aerial

 

-

No

32

2250 * * *

1470 * * *

2100 * * *

2500 * * *

nine

ASMP - 4AB - G - U3

there is

33.5

2620 * * *

ten

ASMP - 5A - U3

five

Screw /


water

 

ten

No

704

600

64

80

22.5

70

2355

1565

2255

2800

eleven

ASMP - 5A - OM5

19.2

12

ASMP - 5A - G - U3

ten

there is

24.0

2920

13

ASMP - 5A - G - OM5

19.2

fourteen

ASMP - 5AB - U3

Screw /


aerial

 

-

No

27

2355 * * *

1565 * * *

2255 * * *

2700 * * *

fifteen

ASMP - 5AB - G - U3

there is

28.5

2820 * * *

sixteen

ASMP - 6,5A - U3

6.5

Screw /


water

 

13.4

No

704

600

64

80

44.5

70

2355

1565

2255

3000

17

ASMP - 6,5A - OM5

18.5

18

ASMP - 6,5A - G - U3

13.4

there is

46.0

3120

nineteen

ASMP - 6,5A - G - OM5

18.5

20

ASMP - 6,5AV - U3

Screw /


aerial

 

-

No

50.0

2355 * * *

1565 * * *

2255 * * *

2800 * * *

21

ASMP - 6,5AV - G - U3

there is

51.5

2920 * * *

22

ASMP - 10A - U3

ten

Screw /


water

 

sixteen

No

1056

960

96

128

55.5

275

3180

1690

2255

5000

23

ASMP - 10A - OM5

20

24

ASMP - 10A - G - U3

sixteen

there is

57.0

5120

25

ASMP - 10A - G - OM5

20

26

ASMP - 10AB - U3

Screw /


aerial

 

-

No

61.5

3180 * * *

1690 * * *

2255 * * *

4200 * * *

27

ASMP - 10AB - G - U3

there is

63.0

4320 * * *

28

ASMP - 15A - G - U3

fifteen

Screw /


water

 

sixteen

there is

1584

1440

144

192

91.5

180

4370

2100

2255

6200

29

ASMP - 15A - G - OM5

20

thirty

ASMP - 15AB - G - U3

Screw /


aerial

 

-

101.5

4370 * * *

2100 * * *

2255 * * *

5950 * * *

 


Performance is indicated when working 23 hours a day, when freezing fish products from tn = + 10 ° С to tк = - 18 ° С -
* * It is possible to manufacture the device on R507 -
* * * Data excluding air condenser, oil cooler -
Devices with water - cooled condenser, for installation on ships, can be ordered in climatic version ОМ5 or УХЛ4 -
Each machine comes with a double set of block molds

Device designation structure

ASMP apparatus - X A X - N - X - XX E

E - the device is intended for export

UZ - apparatus for installation on
onshore enterprises
ОМ5 - apparatus for installation on ships

 

G - with built - in hydraulic


pumping station
- - without built - in hydraulic
pumping station

- - single curtain version
2 - double - curtain version

B - air cooling of the condenser
- - water - cooled condenser
X - daily productivity of the apparatus
A - apparatus with built - in condensing unit

 

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