- BrandМегалион
- Country of manufactureRussia
The cost of products is calculated individually, depending on the configuration, equipment configuration and customer requirements.
The Megalion group of companies has been producing equipment for waste sorting lines since 2010.
Analysis of work in the field of waste management and production has long shown the emerging problem of depletion of the resources of solid waste landfills, especially in densely populated areas of the country. The main reason for this is the lack of proposals for the introduction of cost - effective technologies for the deep processing of "tailings" of solid waste sorting into the waste processing industry, which would significantly reduce the load on landfills.
The Megalion group of companies carried out research and development work to improve the well - known technology of low - temperature pyrolysis as applied to the processing of solid waste. As a result, a method of pyrolysis utilization of solid carbon - containing waste and a waste processing complex for its implementation have been developed and patented.
The essence of the proposed method lies in the thermal effect on the processed waste without oxygen access according to a given temperature program until the complete decomposition of carbon - containing substances into gas and solid phases with obtaining liquid fuel fractions and combustible gas in one technological cycle.
The price of pyrolysis plants for processing solid waste depends on the project and is calculated individually. To buy equipment - send the application form or call 8 - 800 - 550 - 70 - 71 - the call is free.
Main settings| Type of processed raw materials | "tails" of MSW sorting |
| Initial moisture content of raw materials | no more than 50% |
| Maximum particle size of raw materials | 150 mm |
| Processing capacity | 8 - 10 tons / day |
| Working hours | cyclical |
| Production cycle time | 24 h |
| Working pressure in the reactor | no more than 0.05 MPa |
| Maximum temperature inside the reactor | 450 ° C |
| The number of stages of wet cleaning of steam - gases | at least 3 |
| The number of obtained liquid hydrocarbon fractions (by boiling temperature ranges) | at least 2 |
| Volume of obtained liquid hydrocarbon fractions * | up to 1.5 m3 / day |
| Volume of produced pyrolysis gas * | up to 4000 nm3 / day |
| The volume of the resulting carbon residue * | up to 1.2 m3 / day |
| Waste water volume * | up to 5 m3 / day |
* Note: these parameters depend on the morphological composition and moisture content of MSW
In the information and technical guide on the best available technologies (ITS 9 - 2015, pp. 56,57, 129), it is noted that rotary drum kilns are widely used abroad for the incineration of solid and pasty industrial, household and medical waste, as well as dehydrated sewage sludge. water. Technologically, rotary drum kilns are the most versatile thermal reactors for processing large - sized waste of variable composition. Low - temperature dry pyrolysis at 450 - 500 ° C is one of the best technologies in the field of thermal solid waste disposal.
This technology is used in the operation of the KPU Megalion - NP - 2 pyrolysis unit, which contains two drum reactors, a conveyor line for loading raw materials into reactors, a steam - gas mixture condensation unit, a transport line for unloading carbonaceous residue into a storage hopper, and a fan cooling tower.
As a result of thermochemical destruction of carbon - containing raw materials in a rotating reactor at temperatures of 300 - 400 ° C in an oxygen - free environment, a vapor - gas mixture (PGM) and a solid carbonaceous residue are formed. When the SGM is cooled in the condensation unit, first, liquid fuel fractions are released, then water is separated, and at the end a combustible pyrolysis gas is obtained. Water is a by - product, the volume of which depends on the initial moisture content of the raw materials.
When processing solid municipal waste, ballast fractions up to 70 mm in size (high - moisture food waste, earth, street estimates), inorganic materials (metal, glass, construction waste), chlorine - containing PVC components are selected at the waste sorting line. The sorting "tails" are fed through the crusher to the conveyor line and then to the reactor loading unit. Gaseous or liquid fuel is supplied to the reactor burner. Raw materials are heated by transferring heat through the walls of the pipes of the internal thermal loop of the reactor.
To increase the efficiency of heat and mass transfer of substances, a constant tedding of raw materials is carried out due to the rotation of the reactor. After the pyrolysis stage, when gassing in the reactor stops, the hot carbonaceous residue is discharged from the reactor in a closed way.
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