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Equipment for processing wood waste into fuel and coal – RABIKA-energosberezhenie LLC | all.biz
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Equipment for processing wood waste into fuel and coal

Equipment for processing wood waste into fuel and coal

Code: FPP02-WW
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Russia, Naberezhneeye chelny
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100% of positive reviews from 4
Technical characteristics
  • BrandELP Group
  • Country of manufactureRussia
  • ColorBlue
  • Profile12х12х36 m
  • Type of wasteIndustrial Waste
Description

Fast pyrolysis plant FPP 02 is designed for low - cost continuous processing of waste wood (sawdust, chips, paper, bark, leaves, waste fankryazha), and sewage sludge in the high value - added products.

 Inexpensive cost and rapid implementation of the equipment life, low operating costs, and most importantly, high efficiency and profitability of recycling even in small amounts can effectively solve the problem of waste disposal in both large enterprises and small farms.

 We already work with large companies on processing of wood waste and sludge fast pyrolysis method.

 Brief Description Fast Pirolysis Plant  

 Installation of fast pyrolysis technology uses FPP02 thermochemical processing and utilization of biomass and other organic and synthetic polymer waste.

 FPP 02 is different from the other pyrolysis plants unique design:

- Low capital cost for the development of technology;

- Mechanical - Activated method of low - temperature pyrolysis in reactor swivel allows continuous recycle 500 kilograms of dry waste per hour and consume only 25 kW of electric power;

- There is a possibility of quick dismantling and transportation to another facility for working in remote areas (broken down into modular units - modules and transported by road);

- high reliability of components and assemblies (anticorrosive stainless steel construction, aggregates with increased protection from dirt and moisture);

- Provides a stable continuous operation in harsh climatic conditions (hot climate, high humidity, lack of power, does not need a concrete foundation, it is not necessary to build a building);

- No extra fuel is required for the pyrolysis process (a fuel feedstock as well as installing produced biogas, bio - oil or biochar);

- The equipment has a low power consumption and can operate (produced biogas can be used for generating electricity and heat) without an external power source;

- Serve install two people. equipment is controlled from the command module to the monitor display processes of all modules in real time.

- provides a high degree of protection FPP control system 02 from fire and moisture (automatic control system is duplicated and made of a reliable blocks);

- It is possible to increase equipment productivity by adding additional modules.

Equipment after production at the plant runs industrial tests in the presence of customers. After 02 FPP positive test results disassembled into units (modules) and packaged into containers for transportation.

- After the delivery of the subject, representatives of the factory assembles all FPP 02 modules in a single technological complex, make commissioning and control system start - up equipment.

 Fast Pirolysis Plant FPP 02 comprises several hardware units:

1. A hopper and a vibratory agitator bars, machine grinding (milling) and purification equipment from metal objects before being loaded into the folding container.

2. Waste Material V = 36 m3 (sealed container with an openable roof and a mechanized moving bottom for mixing and feed)

3. The drying unit (waste dries before the reactor)

4. The dosage unit of raw material to the reactor

5. Pyrolysis continuous reactor (in which fine particles of waste is continuously subjected to abrasion and quickly converted to biogas)

6. Power unit (furnace where biogas is burned, a solid or liquid fuel) and provides heat for the pyrolysis process reactor

7. Biogas condensation unit (biogas is cleaned, and a part thereof is converted into bio - oil)

8. The intermediate unit (biogas is cleaned from solids)

9. Block formation, accumulation, and discharge of cooling biochar

10. The control unit for operating the placement of the operators (with the container - type room climate control system for comfortable work)

11. A sewage system (if it is necessary to recycle moist precipitate yl)

12. Material (containers) to pyrolysis fuel (bio - oil)

13. Material (containers) for biochar

14. Auxiliary construction and fencing.

 

Requirements for feedstock

number

Parameter, measurement unit

value

1.

Type of feedstock

The biomass of plant origin, synthetic waste

2.

The maximum size of feed particles in mm, not more than

20

3.

The initial moisture content of raw materials, % , not more

55

4.

Bulk density, kg / m 3

80 - 400

5.

Ash content, % , not more

5

6.

Mass fraction of mineral impurities of less than 10 mm, % , no more than

1

7.

Mass fraction of mineral impurities larger than 20 mm%

not allowed

8.

Mass fraction of metallic impurities, %

not allowed

 

Use of the pyrolysis products

 When processing waste produced liquid, solid and gaseous products of pyrolysis.

During the processing of wood waste obtained biogas 26% , 54% liquid pyrolysis products (bio - oil), 20% solid products of pyrolysis (biochar);

The resulting non - condensable pyrolysis gas is fully consumed fast pyrolysis installation to provide thermal energy reactor, the drying module. It can also be used to generate electricity to meet the needs of the plant itself (generator can be set on the basis of gas - a reciprocating engine). Also for the power supply process can be burned of the coal (50% ).

The liquid pyrolysis products comprise: 18% esters, ketones, 10% , Alkenes - 12, 8% , 6 Aromatics, 7% Alkanes 15 2% Fatty acid 10% to 5% Heterocyclic hydrocarbons.

The liquid products of the pyrolysis of wood waste from the content in the composition of high oxygen component are incompatible with mineral oil.

Field of use of pyrolysis liquid products obtained from a wood waste:

1. Fuel for combustion in boilers using liquid fuel (diesel fuel, fuel oil, furnace fuel).

2. Raw materials for the production of technical fatty acids.

The liquid products of pyrolysis can be used for manufacturing technical surfactants used in the extraction of oil (oil field) to the enrichment of ore, in the production of coolant, and so on. D.

3. A binder for composite materials (production of biopolymers, substitution phenol resin in the CFF, the replacement of imported polyol urethanes to 30% );

4. The adhesive additive for road construction (addition in road asphalt adhesive component as a number up to 30% by weight of bitumen).

5. Wood vinegar

 

Scope using the solid pyrolysis product obtained from wood wastes.

 Another product is the fast pyrolysis of carbonaceous residue (biochar). Biochar is a black powder with a particle size up to 1 mm.

Biochar is perfect for briquetting energy use. The porosity and surface properties of biochar allow its use as a technical sorbent can be used for purification of industrial waste water, gases, aerosols, to collect spilled oil, and the like. D.

Basic properties of coal

number

Parameter, measurement unit

Value

1

Lowest calorific value MJ / kg

20 - 33

2

Density, kg / m 3

260 - 380

3

Carbon content, % by weight.

40 - 70

4

Ash content, % by weight.

Up to 15

5

The characteristic size, mm

 0,1

Biochar can be used as a primer for the reclamation of solid waste landfills and soil detoxification.

Also, coal may be used as a technical sorbent for purification of industrial waste water, gases, aerosols, for collecting spilled oil.

 Biochar can be used in agriculture to improve the structure and soil fertility. The use of biochar to reduce the amount of fertilizer applied (by improving their properties), while allowing farmers to reduce the cost of their purchase without reducing yields.

We invite you to look at the equipment, which is used in production mode.

Www.energolesprom on site. ru you can sign up for a free seminar - presentation.

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Equipment for processing wood waste into fuel and coal
Equipment for processing wood waste into fuel and coal
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