Complex for the production of molded chips

complex Options

1. Chopper flakes

2. Mixer

3. Feeder

4. shaping unit

5. Oven

6. The electrical cabinet

7. Buck

The principle of operation of the complex

The complex production of molded chips is as follows:

Powdered mashed potato (flakes, pellets) is ground in a hammer mill or other grinding device until a particle size of not more than 1.5 mm. Dried onion, garlic, beets, pre-dried to a moisture content of 8%, was ground and sieved through a sieve with a mesh size of 0.5-0.8 mm. Powdered components are sieved through a sieve with a mesh size: 1.2-1.6; sodium chloride 2.0-2.5.

All components according to the formulation are dosed into the mixer, which was added with continuous stirring-salt solution or water. Stirring was performed until a homogeneous mass, with the proportion of solids 55-62%. The resulting mass is fed into the hopper installation for molding and molded in its tape by rolling into a sheet of 0.8 mm thick.

Preformed belt conveyor continuously fed into a fryer, where fried in sunflower, soybean or cottonseed oil or mixture of oils (sunflower 30%, 70% cotton) at a temperature of 165-175 ° C for 30 seconds. The oil level in the fryer apparatus is kept constant by adding, periodically or continuously with fresh oil. The acid number of the oil during frying should not exceed 2.5 mg KOH (GOST 5476-80).

Fried continuously supplied tape is cut on the cutting device in a rectangular plate, or square (new design) hexagonal shape, excess oil was removed and cooled to a temperature of 25 - 30 ° C. The finished product inspecting, removing pieces of undercooked and fines, and sent for packing and packaging.

Chips were stored at a temperature not above 20 ° C for 30 days, - in the case of packaging in a carton, 4 months - in the case of packaging into a metallized film. Preparation of chips molded from dried potato mash is not related to storage and inventory of fresh potato and varietal characteristics, it is possible to improve product quality by introducing various food and flavorings (dresser).

We produce the whole range of activities, starting with the manufacture of equipment to installation and commissioning.

Technical specifications:

• Technical productivity, kg / h 50
• Installed power, kW 70
• including electric heaters, 48 kW
• frying temperature to 200 C
• furnace capacity of vegetable oil, L 200
• Consumption of plant oils, kg / h 14.64
• The occupied area, m2 50
• Weight, kg 2010