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Hydrogen Peroxide Plant (Fixed Bed Process) buy in Wuhan
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Hydrogen Peroxide Plant (Fixed Bed Process)

Hydrogen Peroxide Plant (Fixed Bed Process)

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Price:
6000 CNY
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China, Wuhan
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Technical characteristics
  • Country of manufactureChina
Description

Hydrogen Peroxide Plant (Fixed Bed Process)

Agent Technology and Plants

Technology Introduction:

There are several methods for hydrogen peroxide production, among them the AO(auto-oxidation) process is the most prevailing one. In this process, 2-alkyl anthraquinone is mixed with organic solvent to make up the working solution, which is hydrogenated in presence of catalyst, and the resulting is oxidized by air (or oxygen) in counter-current way before being extracted, regenrated, purified and enriched to get commercial hydrogen peroxideproduct. Depending upon the different reactor type in the hydrogenation unit, AO process is further divided into Fixed Bed Reactor Process and Fluidized Bed Reactor Process. SL Tec provides both processes. The Fixed Bed Reactor Process SL TEC provides is the most advanced technology in China. It employs heavy aromatics-TBU-TOP tertiary solvent in the working solution and alumina-supported Pd catalyst with high activity.

Technical Features:

Compared to the other Fixed Bed Ractor Process prevailing in China, the technology offered by SL TEC has advantages as below:

  1. The working solution has higher solubility of anthrahydroquinone and anthraquinone, and can ensure the hydrogen peroxide plant's normal running with the process productivity as the WS (working solution) capacity over 9.5g/L.
  2. The catalyst has higher activity and better selectivity, with the unit production capability of 6.5 kg/ kg of 100% hydrogen peroxide.
  3. The working solution has higher partition coeficient, which makes it easier to produce high concentration hydrogen peroxide in the extraction column, meanwhile the raffinate phase is lessened to increase the operation safety.
  4. With this new kind working solution, the oxidation time under same conditions is increased to more than 97%.
  5. Due to the obvious lower consumption rate, the production cost of per ton of industrial grade product can be saved by 10-20%.
  6. After revamping, the capacity of the plant using the traditional process can be increased by 30-50%, which saves the investment and especially favorable for the old plant revamping.

Performance:

  1. Product Specification

Item

Index

Superior Grade

First Grade

Acceptable Grade

Hydrogen Peroxide Content/%  ≥

50.0

50.0

50.0

Free Acid (as per sulfuric acid )/%   ≤

0.04

0.06

0.12

Non-volatile Matter Content/%  ≤

0.08

0.12

0.24

Stability/%, ≥

97.0

97.0

97.0

Appearance

Colorless transparent

 

  1. Specific Consumption

2.1 Specific Consumption based on per ton of 27.5% hydrogen peroxide

S/N

Name

Unit

Unit Consumption

Remark

1

H2

Nm3

196

 

2

Air

Nm3

1250

 

3

Nitrogen

Nm3

3.5

 

4

EAQ

kg

0.40

 

5

Heavy aromatic

kg

3.5

Expander set + carbon adsorption set

6

TOP

kg

0.10

 

7

TBU

kg

0.20

 

8

Potassium Carbonate

kg

0.85

 

9

Activated Alumina

kg

4.5

 

10

Phosphoric Acid

kg

1.0

 

11

Stabilizer

kg

0.05

 

12

Pure Water

t

0.90

For the main process production use

13

Circulating Cooling Water

t

170

Δt=5℃

14

Steam

t

0.1

0.2MPa

15

Electricity

kWh

185

 

 

2.2 Specific Consumption based on per ton of 50% hydrogen peroxide

undefined

S/N

undefined

Name

undefined

Unit

undefined

Unit Consumption

undefined

Remark

undefined

1

undefined

 

Hydrogen peroxide

undefined

t

undefined

1.87

undefined

27.5%

undefined

2

undefined

Steam

undefined

t

undefined

1.0

undefined

0.8MPa

undefined

3

undefined

Circulating water

undefined

t

undefined

100

undefined

Δt=5℃

undefined

4

undefined

 

Complex stabilizer

undefined

kg

undefined

0.1

undefined

Chemical reagents

undefined

5

undefined

electricity

undefined

kWh

undefined

30

undefined

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