Bale crushing complex ITS-1

Straw bale crusher ITS - 1 is designed specifically for use in fuel briquette production lines. Designed for crushing baled straw of grain crops for the purpose of further briquetting, as well as for use in agriculture.

The features of this straw chopper are that it is able to chop large bales of straw, both cylindrical and rectangular.

ITS - 1 structurally consists of two functional units:

• bale tearing unit (the bale tearing unit is made in the form of a receiving body for loading bales, in the bottom of which a bale feeding conveyor is mounted to the auger breaker, installed horizontally at the end of the body)
• grinding unit (the grinding unit is a rotating drum, on which replaceable movable hammers are fixed around the perimeter. A replaceable mesh is located in the grinding unit, designed to calibrate the length of the resulting fraction)

The raw material is straw.

The kit includes - bale breaker, stone trap, hammer crusher, passive cyclone, piping system, control panel.

Production time - 2 - 3 months

Terms of payment - 50% prepayment, 50% upon completion before shipment

Warranty - 12 months.

Shipment - Zhytomyr region, Berdichev, st. Semenovskaya, 116

Delivery - carried out by hired transport, transport of the customer

Personnel training, commissioning - 2 days (not included in the cost of equipment)

Benefits of cooperation:

• price from the manufacturer

• individual approach

• organization of delivery of equipment (not included in the price of equipment)

• demonstration of finished equipment in operation at Ukrainian production facilities

 

 

 

Specifications

Model	ITS - 0.5	ITS - 1
Performance *	300 - 500 * kg/h	800 - 1200 * kg/h
Number of cutting segments on augers	249 pcs	498 pcs
Number of hammers of the crushing unit	60 pcs	60 pcs
REQUIREMENTS FOR RAW MATERIALS
Humidity of raw materials at the entrance	up to 25%	up to 25%
Fraction size	depends on sieve	depends on sieve
Bale (length/width/height) mm	max 2000/1110/650	max diameter 1.8 m
POWER CONSUMPTION
Conveyor belt motor	2.2 kW	3 kW
Raw material unloading screw motor	- - -	1.1 kW
Bale breaker auger motor	5.5 kW	30 kW
Hammer crusher motor	22 kW	37 kW
CONNECTION
three - phase network	380V 50Hz	380V 50Hz
DIMENSIONS
Length	4 500 mm	6000 mm
Width	1 550 mm	2575 mm
Height	1 350 mm	2575 mm
Weight	1 500 kg	3 000 kg

* - performance depends on the type of straw, the density and moisture content of the raw material.

Advantages of our bale chopper:

1. Imported components such as gear motors, sieve, frequency converters and more are used in the production of the grinder.

2. The possibility of using a chopper for any type of bale

3. Pneumatic feeding of raw materials into the hammer crusher

4. Complete set of hammer crusher with a passive cyclone to separate raw materials from the air flow

5. The advantage of the bale crushing complex is the system for feeding straw into the hammer crusher using an air stream that passes through the stone trap where heavy objects in the form of stone, pieces of metal remain in the stone trap pocket.

6. The main advantage of the complex is the crushing of straw in two stages. At the first stage, a bale of straw is fed by a belt conveyor to the cutting segments mounted on augers, the segments crush the bale into chaff up to 5 - 10 cm. This fraction enters the pocket, from which the raw material enters the hammer crusher for regrinding into the required fraction. The fraction of raw materials is regulated by means of sieve cells installed in the hammer crusher.

Grinding in two stages allows using the complex to prepare raw materials for briquetting and, if necessary, without using a hammer crusher, grind straw for animal bedding 

OUR EQUIPMENT IS INCLUDED IN THE LIST OF MACHINERY AND EQUIPMENT FOR AGRICULTURAL COMPLEX, THE COST OF WHICH IS COMPENSATED FROM THE STATE BUDGET.